Prototype Catalogue — Wave 1 & Wave 2

12 Prototypes. One Platform. Unlimited Applications.

Every product listed below is derived from the same three-compound nanocomposite platform developed at Qatar Science & Technology Park. Wave 1 prototypes are in active development (2026–2027); Wave 2 prototypes enter development from 2027 onwards.

Published 2026-10-13 · SATI Materials Technology, QSTP, Doha, Qatar

SATI-1SATI-2SATI-3— compound family used in each prototype

Wave 1 — Active Development (2026–2027)

Four prototypes currently in active development at QSTP. Two are covered by patent applications under examination at the Qatar Patent Office.

ANTRA

عنترة

SATI-1Defence & Security

Self-healing ballistic armour against missiles, drones, and small-arms fire.

ANTRA (Arabic: عنترة — named after the legendary Arab warrior-poet Antarah ibn Shaddad) is a self-healing ballistic armour panel fabricated from the SATI-1 graphene–ceramic nanocomposite. The panel is 70% lighter than equivalent steel armour while achieving hardness of 9.2–9.5 Hv (Vickers), exceeding the performance of boron carbide (B₄C) ceramic armour at significantly lower areal density.

Key Specifications

Areal density	~15 kg/m² (vs. steel ~55 kg/m² for equivalent protection)
Hardness	9.2–9.5 Hv
Self-healing crack width	Up to 100 µm
Healing time	15–30 minutes at ambient
Operating temperature	−60 °C to +800 °C

Use Cases

Vehicle armour for MRAPs and APCs, personal body armour inserts, drone-resistant building panels, naval vessel hull protection, blast-resistant infrastructure.

Key Differentiator

Conventional ceramic armour shatters on first impact and must be replaced. ANTRA self-heals micro-cracks between engagements, maintaining multi-hit protection without panel replacement — a critical operational advantage.

IP: Core platform patent (filed 11 Nov 2025, under examination)

HAMAD METHANE

حمد ميثان

SATI-1Oil & Gas / Environmental Monitoring

Real-time methane leak detection integrated into a self-healing pipeline barrier.

HAMAD METHANE is a dual-function pipeline coating that simultaneously detects methane (CH₄) leaks and self-heals micro-cracks that would otherwise become leak pathways. The coating is applied to natural gas pipelines, LNG transfer lines, and storage vessels. It is the subject of a dedicated patent application (number 20262352129968069, filed 9 July 2026).

Key Specifications

Detection target gas	Methane (CH₄); also responsive to CO₂, H₂S, NOₓ
Detection limit	~5 ppm CH₄
Response time	<200 ms at >50 ppm
Operating temperature	−40 °C to +300 °C
Coating thickness	0.5–2.0 mm (application-dependent)
Self-healing crack width	Up to 100 µm

Use Cases

Qatari LNG export pipelines, offshore gas platforms, onshore gas processing facilities, city gas distribution networks, industrial methane storage tanks.

Key Differentiator

Existing pipeline monitoring relies on external sensor arrays (acoustic, optical) that detect leaks after they occur. HAMAD METHANE detects the precursor condition (micro-crack formation) and seals it before a leak develops — shifting the paradigm from reactive monitoring to predictive prevention.

IP: Patent application 20262352129968069 (filed 9 Jul 2026, under examination)

DATA GUARD

داتا غارد

SATI-1Data Centres & AI Infrastructure

Thermal and electromagnetic interference (EMI) shielding for AI data centres.

DATA GUARD is a structural panel and coating system for AI data-centre enclosures, server racks, and high-performance computing (HPC) facilities. It combines the SATI-1 compound's exceptional thermal conductivity (380–450 W/m·K — comparable to copper) with tuneable electromagnetic shielding effectiveness (SE) of 60–90 dB across 1 MHz–40 GHz.

Key Specifications

Thermal conductivity	380–450 W/m·K
EMI shielding effectiveness	60–90 dB (1 MHz–40 GHz)
Operating temperature	−40 °C to +200 °C
Density	1.8–2.2 g/cm³ (vs. copper 8.9 g/cm³)
Self-healing	Yes — maintains shielding continuity after mechanical damage

Use Cases

AI training cluster enclosures, GPU server racks, edge AI nodes in harsh environments, military command-and-control electronics, satellite ground-station equipment.

Key Differentiator

Conventional EMI shielding (copper mesh, mu-metal) is heavy, corrosion-prone, and has no self-healing capability. DATA GUARD is 75% lighter than copper shielding, self-heals breaches in the shield continuity, and simultaneously manages thermal load — three functions in one material.

IP: Core platform patent (filed 11 Nov 2025, under examination)

MARJAN

مرجان

SATI-1Industrial Surface Protection

Self-healing nanocoatings for corrosion and wear protection of industrial surfaces.

MARJAN is a spray-applied nanocoating for industrial surfaces exposed to corrosion, abrasion, and chemical attack. Applied at 50–200 µm thickness, it forms a graphene–ceramic barrier that self-heals scratches and micro-cracks, maintaining corrosion protection without recoating. Target substrates include steel pipelines, offshore platform structures, desalination plant components, and petrochemical vessels.

Key Specifications

Coating thickness	50–200 µm
Hardness	9.0–9.3 Hv
Corrosion resistance	>5,000 hours salt-spray (ASTM B117 target)
Self-healing scratch width	Up to 80 µm
Application method	Thermal spray, cold spray, or brush/roller

Use Cases

Offshore oil and gas structures, desalination plant heat exchangers, petrochemical storage tanks, port infrastructure, bridge and marine structures.

Key Differentiator

Conventional anti-corrosion coatings (epoxy, polyurethane, zinc-rich primers) require periodic recoating as they degrade. MARJAN self-heals damage, extending recoating intervals from 5–7 years to an estimated 15–20 years, dramatically reducing maintenance cost for large industrial assets.

IP: Core platform patent (filed 11 Nov 2025, under examination)

Wave 2 — Pipeline (2027 onwards)

Eight further prototypes are planned for development from 2027, covering energy storage, solar, biomedical, water, and electronics domains. All derive from the same SATI-1, SATI-2, or SATI-3 compound base.

AZBA

عذبة

SATI-1Water Desalination

High-flow, low-pressure graphene–ceramic desalination membranes.

AZBA targets the $20B+ global desalination membrane market with a graphene–ceramic nanofiltration membrane offering 3–5× higher water flux than conventional polyamide thin-film composite (TFC) membranes at equivalent salt rejection (>99.5% NaCl). The hierarchical pore structure (5–50 nm) provides the selectivity; the ceramic scaffold provides chemical and thermal stability that polyamide membranes lack.

Key Specifications

Water flux	3–5× TFC baseline
Salt rejection (NaCl)	>99.5%
Operating pressure	Reduced vs. TFC (lower energy cost)
Chemical resistance	pH 1–14, chlorine-tolerant

Use Cases

Seawater reverse osmosis (SWRO) plants, brackish water treatment, industrial wastewater recycling, produced-water treatment in oil and gas.

IP: Core platform patent (filed 11 Nov 2025, under examination)

DAW

ضو

SATI-2Solar Energy

High-efficiency solar cells with graphene-enhanced charge transport and thermal stability.

DAW integrates SATI-2 graphene networks as transparent conductive electrodes and charge-transport layers in perovskite or silicon solar cells. The graphene layer improves charge-carrier mobility, reduces recombination losses, and provides thermal stability that extends cell lifetime in Qatar's high-temperature desert environment (ambient up to 50 °C, module temperatures up to 85 °C).

Key Specifications

Target efficiency improvement	+3–5% absolute vs. standard silicon
Thermal stability	Up to 200 °C operating
Degradation rate	Reduced vs. standard ITO electrodes

Use Cases

Utility-scale solar farms in Qatar and GCC, building-integrated photovoltaics (BIPV), off-grid power systems.

IP: Core platform patent (filed 11 Nov 2025, under examination)

STM

إس تي إم

SATI-3Biomedical Implants

Biodegradable orthopaedic implants with programmable degradation timeline.

STM uses the SATI-3 biocompatible nanocomposite to create orthopaedic fixation devices (screws, plates, pins) that provide mechanical support during bone healing and then dissolve completely within a programmed timeframe (6–24 months), eliminating the need for revision surgery to remove hardware. Biocompatibility target: ISO 10993 compliance.

Key Specifications

Biocompatibility	99.9% (ISO 10993 target)
Degradation timeline	6–24 months (tuneable at manufacture)
Mechanical match	Cortical bone: 15–25 GPa
Density	1.2–1.6 g/cm³

Use Cases

Fracture fixation plates and screws, spinal fusion cages, dental implant scaffolds, cartilage repair scaffolds.

IP: Core platform patent (filed 11 Nov 2025, under examination)

HASALA

حصالة

SATI-2Grid Energy Storage

Flow battery for stationary energy storage using SATI-2 graphene electrodes.

HASALA is a vanadium or zinc-bromine flow battery system using SATI-2 graphene–ceramic composite electrodes. The high surface area of the graphene network (estimated >500 m²/g) increases electrode reaction kinetics, improving round-trip efficiency and power density compared to conventional carbon-felt electrodes.

Key Specifications

Target round-trip efficiency	>85%
Electrode surface area	>500 m²/g
Cycle life	>10,000 cycles (projected)
Scalability	Modular kWh to MWh

Use Cases

Renewable energy grid balancing, industrial peak-shaving, off-grid microgrids, data-centre backup power.

IP: Core platform patent (filed 11 Nov 2025, under examination)

GBL

جي بي إل

SATI-2Electric Vehicles & Mobility

Solid-state self-healing battery for EVs with 480–520 Wh/kg energy density.

GBL is a solid-state lithium battery using SATI-2 as both the anode material and the solid electrolyte scaffold. The self-healing capability of the graphene network addresses the primary failure mode of solid-state batteries — dendrite-induced micro-crack propagation in the electrolyte — extending cycle life and eliminating thermal-runaway risk.

Key Specifications

Energy density	480–520 Wh/kg
Fast-charge time (80%)	~8 minutes
Cycle life	>5,000 cycles (projected)
Operating temperature	−40 °C to +200 °C
Thermal runaway risk	Eliminated (solid electrolyte, no liquid)

Use Cases

Electric passenger vehicles, electric buses and trucks, electric aviation (eVTOL), marine electric propulsion, electric construction equipment.

IP: Core platform patent (filed 11 Nov 2025, under examination)

MEDAD

مداد

SATI-2Printed Electronics

Conductive graphene ink for printed electronics, flexible circuits, and RFID.

MEDAD is a water-based conductive ink formulated from SATI-2 graphene flakes. It is printable by inkjet, screen printing, and aerosol-jet deposition onto flexible substrates (PET, paper, textiles). Electrical conductivity of 10³–10⁴ S/m is achieved after low-temperature annealing (120 °C), compatible with heat-sensitive substrates.

Key Specifications

Electrical conductivity	10³–10⁴ S/m (post-anneal)
Annealing temperature	120 °C (substrate-compatible)
Printable by	Inkjet, screen print, aerosol-jet
Substrate compatibility	PET, paper, textiles, glass

Use Cases

Flexible RFID antennas, wearable biosensors, printed circuit boards, smart packaging, solar cell busbars.

IP: Core platform patent (filed 11 Nov 2025, under examination)

TOURQUE

تورك

SATI-1Renewable Energy — Wind

Lightweight, self-healing wind-turbine blades with integrated structural health monitoring.

TOURQUE wind-turbine blades use SATI-1 as the primary structural composite, replacing glass-fibre reinforced polymer (GFRP). The self-healing capability addresses the leading cause of blade failure — micro-crack propagation from fatigue loading — while the integrated gas-sensing network provides real-time structural health monitoring (SHM) without external sensor arrays.

Key Specifications

Weight reduction vs. GFRP	~40%
Fatigue life improvement	3–5× vs. GFRP (projected)
Structural health monitoring	Integrated (no external sensors)
Operating temperature	−60 °C to +120 °C

Use Cases

Onshore and offshore wind turbines (2–15 MW class), tidal turbine blades, helicopter rotor blades.

IP: Core platform patent (filed 11 Nov 2025, under examination)

AGL

إيه جي إل

SATI-2Neuromorphic Computing & Edge AI

Graphene memristor chip for neuromorphic edge AI with ultra-low power consumption.

AGL is a neuromorphic computing chip based on SATI-2 graphene memristors — two-terminal resistive switching devices that emulate synaptic plasticity. Memristors fabricated from graphene–ceramic composites exhibit switching speeds of <10 ns, endurance >10¹⁰ cycles, and energy per switching event of <1 fJ — enabling AI inference at the edge with power consumption orders of magnitude below GPU-based systems.

Key Specifications

Switching speed	<10 ns
Endurance	>10¹⁰ cycles
Energy per switch	<1 fJ
On/off ratio	>10⁴
Operating temperature	−40 °C to +150 °C

Use Cases

Edge AI inference in IoT devices, autonomous vehicle perception systems, industrial predictive maintenance, satellite on-board processing, brain-computer interfaces.

IP: Core platform patent (filed 11 Nov 2025, under examination)

Request Technical Data Packages

Detailed technical data packages (TDPs) for individual prototypes are available to qualified industrial partners and investors under NDA. Contact SATI Materials Technology at info@satimaterials.com.

Contact SATI Platform Deep-Dive

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